Automated weld seam inspection
in production

Optical weld seam inspection in quality control with AI

Dank fortschrittlicher Industrieroboter ist ein automatisiertes Schweißverfahren der aktuelle Stand der Technik. Die Mechanisierung des Schweißprozesses bietet die Möglichkeit den gehobenen Standards und Anforderungen der Industry 4.0 Stand zu halten. Die konsistent hohe quality bei hoher Produktionsgeschwindigkeit ist maßgeblich am Erfolg der automatisierten Schweißverfahren beteiligt. Zu einer vollständige Optimierung der Prozesskette zählt auch die automatisierte Schweißnahtprüfung. Dabei bietet der Einsatz von KI wichtige Vorteile für die Qualitätssicherung in der Produktion – sowohl bei der optischen zerstörungsfreien Prüfung als auch bei metallografischen Prüfungen.

Increased process speed

through precise and 100 % reliable control without dependencies on the respective inspector

Trouble-free production

Seamless in-line integration and early fault detection prevent downtimes and rejects

Maximum quality

thanks to the reliable optical AI visual inspection, which reduces rework and complaints

Cost savings

through maximized production speed and less manual effort for your employees

AI.SEE™: Revolutionize your automated weld seam inspection with AI accuracy

AI.SEE™ offers an advanced solution for automated weld seam inspection through the use of state-of-the-art deep learning technology. The defect detection system mimics the flexibility and adaptability of a trained operator - but with the consistency and speed that only AI can achieve.

The solution adapts individually to your production environment and increases precision with every detected image, regardless of component geometry and cycle time. Take your quality control in optical weld seam inspection to the next level with AI.SEE™: higher accuracy, lower error rate and more cost-efficient processes.

Macrosection during weld seam testing

3D weld seam inspection

Get to know the integration possibilities of AI.SEE™ for your production

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The solution for your automated weld seam inspection

Non-destructive testing with AI

In order for a component to guarantee targeted quality and at the same time comply with every standard, it must be subjected to precise material testing. Traditionally, the visual inspection of weld seams is often carried out manually, in contrast to production. Although the trained employee can react flexibly to eventualities, their consistency, precision and speed still depend on their daily form. For this reason, inspection by the naked eye by personnel is more prone to errors than automated visual inspection of a weld seam.

Just like magnetic particle and penetrant testing, automatic optical testing of weld seams using artificial intelligence is a non-destructive quality control method that enables more precise and faster testing through automation.

Metallographic testing with AI

Metallographic testing is suitable when it comes to understanding the microstructure and possible defects within the weld seam. By analyzing a weld seam using metallography, information can be obtained about the grain structure, the presence of microstructural defects such as pores or inclusions, as well as phase transformations that may occur during the welding process. The linking of AI.SEE™ AI software via a retrofit with the existing microscope system allows automated microstructure and defect analyses or the investigation of heat flow zones of weld seams.